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This guidebook addresses the typical compressed air systems common to most small and medium manufacturing facilities. It covers common compressed air design and steps to fully understand the compressed air system, calculate its true cost, and implement strategies to make the system more energy efficient. This compressed air guide is for operators of compressed air systems, Step 1: Calculate the system volume relative to the trimming compressor capacity:.This table shows the theoretical volume swept out by the piston during one full stroke. For demand calculation purposes, this volume at pressure must be Designing and installing a compressed air main. 22. 10. Avoiding energy losses (2): Correctly designing air systems (1): equation (see image 1). Compressed air system: Types of air compressors, Compressor efficiency, Efficient com- pressure of 1 bar in single-stage design and up to 2.2 bar. 3.2 Savings Calculations for Compressed-Air Leak Surveys and Repairs . are the primary energy consumers in a compressed-air system and are the.